Structural Verification & Qualification Engineering

We prove your structure will survive the real world.

At Validate Engineering A/S we combine finite element analysis, structural measurement and physical testing to qualify military equipment, but also equipment for the offshore industry, the wind turbine industry and transport industry, against the standards that matter for the specific project: MIL‑STD, AECTP, STANAG, DNV, NORSOK, Eurocode etc.

Torben Gade Faurholdt
Torben Gade FaurholdtPh.D., M.Sc. Mechanical Engineering
Founder & CEO, Validate Engineering A/S
+45 29714001
30+
Years in structural engineering
5
Industries served
20+
Scientific publications
1998
Ph.D., Aalborg University
About Validate Engineering A/S

Theory and practice, from finite element analysis to the workshop floor.

I trained as a skilled machine operator before earning an M.Sc. in Mechanical Engineering and a Ph.D. in non‑linear finite element methods, both from Aalborg University. That combination of hands‑on manufacturing experience and deep academic grounding in computational mechanics is the foundation Validate Engineering A/S is built on.

After nearly a decade as a researcher and Associate Professor at Aalborg University (with a research stay at Cambridge University), I founded the company in 2006 to bring that expertise directly to industry: verifying that structures, components and full systems actually meet the requirements they're designed for, using both simulation and physical proof.

Finite Element Analysis Vibration and Shock Analysis Shock Response Spectrum Analysis Shock Response Spectrum Shaker Test Transient Shock Analysis Random Vibration Analysis Random Vibration Tests Strain Gauge Measurement Accelerometer Measurements Shock Testing Vibration Testing Fatigue Analysis

"I combine practical experience as a skilled machine operator with theoretical knowledge from the university to solve advanced technical issues, from first sketch to final qualification report."

What we do

End-to-end structural qualification

From early-stage design support through to final certification documentation, covering every stage a demanding structure needs to pass.

Finite Element Analysis

Static, dynamic, implicit and explicit analysis, ALE analysis, ConWep analysis, explosion analysis and elasto‑plastic analysis, primarily in LS‑DYNA but also in ANSYS and NX Nastran.

Shock, SRS & PSD Analysis

Shock response spectrum (SRS) analysis, half sine or sawtooth shock loads, and power spectral density (PSD) analysis of random vibration, both tailored to MIL‑STD‑810H, AECTP‑400 or other military standards for military equipment.

Test Execution

Test campaigns built on MIL‑STD‑810H, AECTP‑400 or internal company standards, including SRS shock levels, half sine or sawtooth shock‑time load profiles and PSD vibration profiles, can be executed in‑situ or on shaker tables.

Structural Measurement

Structural assessment using accelerometers to determine shock levels and eigenfrequencies, and strain‑gauge measurements to determine stress levels in the structure, carried out using HBK equipment. This can be combined with many other types of sensors, such as pressure sensors, temperature sensors, GPS signals, displacement sensors and rpm measurements.

Test Planning

Defining relevant tests and determine the test sequence, selecting the shock‑time and PSD profiles each test requires, and determining accelerometer and strain‑gauge measurement points, all tailored to MIL‑STD‑810H, AECTP‑400 or internal company requirements. Everything is planned and documented before the test campaign.

Design & Fabrication

Design in SolidWorks, Siemens NX and Autodesk Inventor, informed directly by our own FE analysis, shock and vibration results, so designs are refined for structural performance from the first concept. Prototypes and fixtures are manufactured in our own workshop, allowing fast iteration between design, analysis and physical testing.

Where we work

Industries we qualify structures for

Deep, repeated experience across sectors where structural failure is not an option.

Defence

Military Equipment

Surveillance radars, radar trailers, military containers, telescopic masts and internal shock securing for PMVs, qualified to MIL‑STD‑810H and AECTP‑400.

Shock is verified with shock response spectrum (SRS) analysis, and vibration with power spectral density (PSD) analysis, both correlated against measured accelerometer and strain‑gauge data.

Offshore

Oil & Gas

Container units, lifting equipment, sea and explosion loads, and bolt calculations for production rigs, to Norsok, DNV and company‑specific standards.

Energy

Wind Turbines

Extreme load and fatigue certification of main platforms, shafts, bearing housings, blade root ends and bolt connections, mainly for DNV certification.

Transport

Rolling Stock

Design, strength calculation and in‑situ measurement for the IC4 train fleet with DSB, plus certified 20'/40' container adaptors developed with Deutsche Bahn.

How we work

A repeatable qualification process

The same disciplined sequence, whether the end result is a radar mast or a rail adaptor.

1

Design & Prototype

Initial product design and prototype manufacturing.

2

Finite Element Analysis

Iterative FEA to improve structural integrity.

3

Test Specification

Define load scenarios and measurement locations.

4

Physical Testing

Shaker table or in‑situ operational testing.

5

Evaluation

Analyse results and detect structural defects.

6

Documentation

Report supporting qualification or rejection.

Behind the company

Academic and professional credentials

Two decades of research and teaching in computational mechanics precede the company's founding, and the same rigor applies to every project today.

1980 – 1984

Machine Worker

Trained as a skilled machine operator at B&C Danmark A/S.

1989 – 1994

M.Sc. Mechanical Engineering

Specialised in the finite element method (FEM), Aalborg University.

1995 – 1998

Ph.D., Aalborg University

Residual stresses in plastically deformed metal, using non‑linear FE and neutron diffraction.

1998 – 1999

Research Assistant Professor

Damage development in metals; Aalborg University & Cambridge University.

1999 – 2008

Associate Professor

Teaching and research in damage development and advanced material models, Aalborg University.

2006 – present

Founder & CEO, Validate Engineering A/S

Structural verification, qualification and measurement for industry.

Selected partners & test facilities

Trusted across research and industry

Aalborg University Cambridge University DSB Deutsche Bahn (DB) DNV RISE Research Institutes of Sweden
Get in touch

Let's qualify your next structure.

Whether it's a single FEA study, a full test campaign, or qualification documentation end‑to‑end, reach out to discuss your project.

Torben Gade Faurholdt

Ph.D., M.Sc. Mechanical Engineer
Founder & CEO, Validate Engineering A/S

Danish · English · Spanish

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